How to return a file using Web API?

Better to return HttpResponseMessage with StreamContent inside of it.

Here is example:

public HttpResponseMessage GetFile(string id)
{
    if (String.IsNullOrEmpty(id))
        return Request.CreateResponse(HttpStatusCode.BadRequest);

    string fileName;
    string localFilePath;
    int fileSize;

    localFilePath = getFileFromID(id, out fileName, out fileSize);
       
    HttpResponseMessage response = new HttpResponseMessage(HttpStatusCode.OK);
    response.Content = new StreamContent(new FileStream(localFilePath, FileMode.Open, FileAccess.Read));
    response.Content.Headers.ContentDisposition = new System.Net.Http.Headers.ContentDispositionHeaderValue("attachment");
    response.Content.Headers.ContentDisposition.FileName = fileName;
    response.Content.Headers.ContentType = new MediaTypeHeaderValue("application/pdf");

    return response;
}

UPDATE from comment by patridge:
Should anyone else get here looking to send out a response from a byte array instead of an actual file, you’re going to want to use new ByteArrayContent(someData) instead of StreamContent (see here).

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