Print FixedDocument/XPS to PDF without showing file save dialog

Solved! After googling around I was inspired by the P/Invoke method of directly calling Windows printers.

So the solution is to use the Print Spooler API functions to directly call the Microsoft Print to PDF printer available in Windows (make sure the feature is installed though!) and giving the WritePrinter function the bytes of an XPS file.

I believe this works because the Microsoft PDF printer driver understands the XPS page description language. This can be checked by inspecting the IsXpsDevice property of the print queue.

Here’s the code:

using System;
using System.Linq;
using System.Printing;
using System.Runtime.InteropServices;

public static class PdfFilePrinter
{
    private const string PdfPrinterDriveName = "Microsoft Print To PDF";

    [StructLayout(LayoutKind.Sequential, CharSet = CharSet.Ansi)]
    private class DOCINFOA
    {
        [MarshalAs(UnmanagedType.LPStr)] 
        public string pDocName;
        [MarshalAs(UnmanagedType.LPStr)] 
        public string pOutputFile;
        [MarshalAs(UnmanagedType.LPStr)] 
        public string pDataType;
    }

    [DllImport("winspool.drv", EntryPoint = "OpenPrinterA", SetLastError = true, CharSet = CharSet.Ansi, ExactSpelling = true, CallingConvention = CallingConvention.StdCall)]
    private static extern bool OpenPrinter([MarshalAs(UnmanagedType.LPStr)] string szPrinter, out IntPtr hPrinter, IntPtr pd);

    [DllImport("winspool.drv", EntryPoint = "ClosePrinter", SetLastError = true, ExactSpelling = true, CallingConvention = CallingConvention.StdCall)]
    private static extern bool ClosePrinter(IntPtr hPrinter);

    [DllImport("winspool.drv", EntryPoint = "StartDocPrinterA", SetLastError = true, CharSet = CharSet.Ansi, ExactSpelling = true, CallingConvention = CallingConvention.StdCall)]
    private static extern int StartDocPrinter(IntPtr hPrinter, int level, [In, MarshalAs(UnmanagedType.LPStruct)] DOCINFOA di);

    [DllImport("winspool.drv", EntryPoint = "EndDocPrinter", SetLastError = true, ExactSpelling = true, CallingConvention = CallingConvention.StdCall)]
    private static extern bool EndDocPrinter(IntPtr hPrinter);

    [DllImport("winspool.drv", EntryPoint = "StartPagePrinter", SetLastError = true, ExactSpelling = true, CallingConvention = CallingConvention.StdCall)]
    private static extern bool StartPagePrinter(IntPtr hPrinter);

    [DllImport("winspool.drv", EntryPoint = "EndPagePrinter", SetLastError = true, ExactSpelling = true, CallingConvention = CallingConvention.StdCall)]
    private static extern bool EndPagePrinter(IntPtr hPrinter);

    [DllImport("winspool.drv", EntryPoint = "WritePrinter", SetLastError = true, ExactSpelling = true, CallingConvention = CallingConvention.StdCall)]
    private static extern bool WritePrinter(IntPtr hPrinter, IntPtr pBytes, int dwCount, out int dwWritten);

    public static void PrintXpsToPdf(byte[] bytes, string outputFilePath, string documentTitle)
    {
        // Get Microsoft Print to PDF print queue
        var pdfPrintQueue = GetMicrosoftPdfPrintQueue();

        // Copy byte array to unmanaged pointer
        var ptrUnmanagedBytes = Marshal.AllocCoTaskMem(bytes.Length);
        Marshal.Copy(bytes, 0, ptrUnmanagedBytes, bytes.Length);

        // Prepare document info
        var di = new DOCINFOA
        {
            pDocName = documentTitle, 
            pOutputFile = outputFilePath, 
            pDataType = "RAW"
        };

        // Print to PDF
        var errorCode = SendBytesToPrinter(pdfPrintQueue.Name, ptrUnmanagedBytes, bytes.Length, di, out var jobId);

        // Free unmanaged memory
        Marshal.FreeCoTaskMem(ptrUnmanagedBytes);

        // Check if job in error state (for example not enough disk space)
        var jobFailed = false;
        try
        {
            var pdfPrintJob = pdfPrintQueue.GetJob(jobId);
            if (pdfPrintJob.IsInError)
            {
                jobFailed = true;
                pdfPrintJob.Cancel();
            }
        }
        catch
        {
            // If job succeeds, GetJob will throw an exception. Ignore it. 
        }
        finally
        {
            pdfPrintQueue.Dispose();
        }

        if (errorCode > 0 || jobFailed)
        {
            try
            {
                if (File.Exists(outputFilePath))
                {
                    File.Delete(outputFilePath);
                }
            }
            catch
            {
                // ignored
            }
        }

        if (errorCode > 0)
        {
            throw new Exception($"Printing to PDF failed. Error code: {errorCode}.");
        }

        if (jobFailed)
        {
            throw new Exception("PDF Print job failed.");
        }
    }

    private static int SendBytesToPrinter(string szPrinterName, IntPtr pBytes, int dwCount, DOCINFOA documentInfo, out int jobId)
    {
        jobId = 0;
        var dwWritten = 0;
        var success = false;

        if (OpenPrinter(szPrinterName.Normalize(), out var hPrinter, IntPtr.Zero))
        {
            jobId = StartDocPrinter(hPrinter, 1, documentInfo);
            if (jobId > 0)
            {
                if (StartPagePrinter(hPrinter))
                {
                    success = WritePrinter(hPrinter, pBytes, dwCount, out dwWritten);
                    EndPagePrinter(hPrinter);
                }

                EndDocPrinter(hPrinter);
            }

            ClosePrinter(hPrinter);
        }

        // TODO: The other methods such as OpenPrinter also have return values. Check those?

        if (success == false)
        {
            return Marshal.GetLastWin32Error();
        }

        return 0;
    }

    private static PrintQueue GetMicrosoftPdfPrintQueue()
    {
        PrintQueue pdfPrintQueue = null;

        try
        {
            using (var printServer = new PrintServer())
            {
                var flags = new[] { EnumeratedPrintQueueTypes.Local };
                // FirstOrDefault because it's possible for there to be multiple PDF printers with the same driver name (though unusual)
                // To get a specific printer, search by FullName property instead (note that in Windows, queue name can be changed)
                pdfPrintQueue = printServer.GetPrintQueues(flags).FirstOrDefault(lq => lq.QueueDriver.Name == PdfPrinterDriveName);
            }

            if (pdfPrintQueue == null)
            {
                throw new Exception($"Could not find printer with driver name: {PdfPrinterDriveName}");
            }

            if (!pdfPrintQueue.IsXpsDevice)
            {
                throw new Exception($"PrintQueue '{pdfPrintQueue.Name}' does not understand XPS page description language.");
            }

            return pdfPrintQueue;
        }
        catch
        {
            pdfPrintQueue?.Dispose();
            throw;
        }
    }
}

Usage:

public static void FixedDocument2Pdf(FixedDocument fd)
{
    // Convert FixedDocument to XPS file in memory
    var ms = new MemoryStream();
    var package = Package.Open(ms, FileMode.Create);
    var doc = new XpsDocument(package);
    var writer = XpsDocument.CreateXpsDocumentWriter(doc);
    writer.Write(fd.DocumentPaginator);
    doc.Close();
    package.Close();

    // Get XPS file bytes
    var bytes = ms.ToArray();
    ms.Dispose();

    // Print to PDF
    var outputFilePath = @"C:\tmp\test.pdf";
    PdfFilePrinter.PrintXpsToPdf(bytes, outputFilePath, "Document Title");
}

In the code above, instead of directly giving the printer name, I get the name by finding the print queue using the driver name because I believe it’s constant while the printer name can actually be changed in Windows, also I don’t know if it’s affected by localization so this way is safer.

Note: It’s a good idea to check available disk space size before starting the printing operation, because I couldn’t find a way to reliably find out if the error was insufficient disk space. One idea is to multiply the XPS byte array length by a magic number like 3 and then check if we have that much space on disk. Also, giving an empty byte array or one with bogus data does not fail anywhere, but produces a corrupt PDF file.

Note from comments:
Simply reading an XPS file using FileStream will not work. We have to create an XpsDocument from a Package in memory, then read the bytes from the MemomryStream like this:

public static void PrintFile(string xpsSourcePath, string pdfOutputPath)
{
    // Write XPS file to memory stream
    var ms = new MemoryStream();
    var package = Package.Open(ms, FileMode.Create);
    var doc = new XpsDocument(package);
    var writer = XpsDocument.CreateXpsDocumentWriter(doc);
    writer.Write(xpsSourcePath);
    doc.Close();
    package.Close();

    // Get XPS file bytes
    var bytes = ms.ToArray();
    ms.Dispose();

    // Print to PDF
    PdfPrinter.PrintXpsToPdf(bytes, pdfOutputPath, "Document title");
}

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